| |
Course content |
Time |
|
|
First Course Level I |
|
Unit 1 Overview of the Leather Industry |
| |
· Role of leather industry in relation to farming, abattoirs and manufactures
· Tannery processing options
· Factors that impact on the global leather industry |
|
|
|
Unit 2 Structure of Different Animal Skins |
| |
· Difference between hide and skin
· Basic skin structure
· Structure of cattle hide
· Structure of calf skins
· Structure of goat skins
· Structure of sheepskins (Marino versus sheep hair)
· Structure of others types of skins |
|
|
|
Unit 3 Hide and Skin Defects |
| |
· Defects that arise due to animal breed, age, diet
· Defects that arise on the living animal
· Defects that arise during slaughtering and skin removal
· Defects that arise due to poor preservation of hides and skins
· Defects that arise in the tannery during processing |
|
|
|
Unit 4 Preservation |
| |
· Stages in putrefaction of hides and skins
· Bacterial growth conditions
· Dehydration / Curing
· Sun drying
· Shade drying
· Wet salting / Dry salting
· Halophytic bacteria
· Brining
· Short term preservation
· Antiseptics
· Refrigeration
· Pickling |
|
|
|
Second Course Level II |
|
Unit 5 Beamhouse Operations |
| |
· Reasons for soaking
· Possible problems that occur during soaking
· How to correct or prevent soaking problems
· Differences between soaking of hides and sheepskins
· Soaking Processes
· Biocides / surfactants / soaking enzymes
· Dirt soak / main soak
· Reasons for liming / dehairing
· Effect of liming on skin and skin components
· Hair burn dehairing
· Hair save dehairing
· Liming / unhairing processes for hides and skins
· Liming / dehairing chemicals
· Possible problems that occur during liming / dehairing
· How to correct or prevent liming / dehairing problems
· Painting / Sweating of sheepskins
· Fleshing and splitting
· Reasons for lime splitting
· Deliming
· Phenolphthalein indicator
· Deliming processes
· Deliming chemicals
· Ammonium buffers
· Sodium metabisulphite and prevention of hydrogen sulphide gas
· How to correct or prevent deliming problems
· Bating
· Enzymes
· Optimal conditions for enzymes
· Bating processes
· Effect of enzymes on skin components
· Impact of overbating
· Degreasing
· Solvents
· Surfactants
· Bleaching
· Bleaching chemicals
· Safety when using bleaching chemicals |
13 17 April 2008 and will be repeated in August 2008 |
|
|
Third Course Level III |
|
Unit 6 Tanning Operations |
| |
· Pickling
· Astringency
· Masking chemicals
· Baume
· Acid swelling and protonation of collagen
· Iso-electric point
· Pickling processes
· Safety when using acids
· How to correct or prevent pickling problems
· Low salt pickling systems
· Tanning
· Tanning chemicals
· Aldehidic tanning
· Aluminum tanning
· Oxazolydine tanning
· Vegetable tanning
· Chrome tanning
· Properties imparted by different tanning chemicals
· Factors influencing vegetable tanning penetration
· Vegetable tanning process
· How to correct or prevent vegetable tanning problems
· Effect of iron and other oxidizing agent on vegetable tanning
· Factors influencing chromium penetration
· Chrome tanning processes
· How to correct or prevent tanning problems
· Basification
· Basification chemicals
· Basification processes
· Factors influencing chromium fixation to collagen
· Basicity
· Fungi
· Fungicide
· Chrome recycling and recovery
· Horsing up / Ageing
· Sammying
· Sorting / Grading |
October 2008 |
|
|
Unit 7 Tanning Testing |
| |
· PH at different process stages and how to correct problems
· Boil test
· Calamari test
· Shrinkage temperature
· Baume at different process stages and how to correct problems
· Float temperature at different process stages
· Chromium concentration
· Miscellaneous tests / observations |
|
|
|
Fourth Course Level V |
|
Unit 8 Post Tanning Operations |
| |
· Splitting and shaving
· Wetting back and washing
· Re-chroming
· Neutralization
· Re-tanning
· Dyeing
· Fat-liquoring
· Fixation
· Setting out and drying
· Conditioning
· Staking
· Milling
· Buffing
· Impregnation
· Leather finishing
· Measuring
· Leather testing |
December 2008 |
|
|
Unit 9 |
Pre - finishing Operations |
| |
· Reasons for conditioning
· Moisture contents for conditioning
· Staking
· Milling
· Milling times
· Buffing
· Corrected grain leather
· Snuffing
· Grit sizes of different buffing papers
· Impregnation
· Improvement of loose grain
· Acrylic resins for impregnation
· Application rates for impregnation mixtures
· How to correct or prevent impregnation problems |
|
Fifth Course Level VI |
|
Unit 10 Introduction to Leather Finishing |
| |
· Why leather is finished
· Properties of a leather finish
· Finish coats applied to the leather surface
· Properties of the different finish coats
· Diluents
· Solvent vs. water based products
· Resins
· Properties of acrylic, polyurethane and butadiene resins
· Lacquers
· Properties of different lacquers
· Pigments
· Dyestuffs
· Difference between pigments and dyestuffs in terms of capacity
· Modifiers
· Cross linkers
· Viscosity
· How to measure viscosity of mixtures
· Viscosity of different finishes |
February 2009 |
|
|
Unit 11 Application of the Finish |
| |
· Factors that impact on the method of application
· Padding
· Brushing
· Swabbing
· Curtain coating
· Foiling / Laminating
· Spraying
· Roller coating
· Advantages and disadvantages of the different application methods
· How to correct and prevent finishing problems |
|
|
|
Unit 12 Mechanical Operations |
| |
· Plating
· Embossing
· Ironing
· Glazing
· Polishing
· Boarding
· Milling
· Brush off
· Buffing
· How to correct and prevent mechanical operation problems |
|
|
|
Unit 13 Finishing of Various Leather Types |
| |
· Ratio of film forming to non-film forming products
· Finishing of corrected grain shoe upper leather
· Finishing of automotive upholstery leather
· Finishing of ostrich leather
· Finishing of sheep nappa leather
· Finishing processes |
|
|
|
Unit 14 Leather Finish Testing |
| |
· Standard leather sampling
· Sample conditioning
· Conditioning times, temperatures and humidity
· Common tests carried out on finished leather
· Interpretation of test results
· Possible reasons for finishes failing the tests |
|
|
|
Unit 15 Environmental |
| |
· Effluent treatment
· Industrial Waste Water Specifications
· Chrome Recovery or Recycling
· Environmental regulations |
|
|
http://ettic.org/ecotan/index_eng.html
Processing Improvement & Re-engineering
FTC offers food processing solutions for every stage of the manufacturing system.
- Improve manufacturing efficiencies
- Encourage the use of new food packaging materials that enhance the marketability of products
- Address emerging consumer demands for healthy food
- Boost Egypt reputation as a global provider of quality food products.
Supply Chain Management
Food Supply Chain Management
- Develop KPI for Food supply chain
- Supplier audits and certification
- Supplier development programs to retails
- Assist sustainable production and management of food supply chain.
Sensory Analysis
FTC Sensory evaluation laboratory is considered a leading laboratory of its kind in Egypt, it is highly equipped with the prominent specialized software program and equipments utilizing both French and Spanish leading experiences in this field.